HSMCIL LLP provides comprehensive High Speed Machining application support across the Die & Mold, Aerospace, Medical Equipment, and Automotive parts manufacturing industry. Our services are evidence-based — every recommendation we make is backed by actual trial data from Indian machining facilities operating under real production conditions.
Optimise cutting parameters, toolpaths, and fixturing for high speed milling applications in hard steel and exotic alloys. We work directly on the shop floor with your team to reduce cycle times, improve surface finish, and extend tool life.
Distribution and application support for Millstar LLC (USA) indexable and solid carbide cutting tools. Application-specific tool selection across milling, drilling, and specialised geometry programs for your material and operation. Millstar LLC are specialists in 3-D milling, hard steel milling, and machining of Aerospace alloys including Inconel, Titanium, Nickel Alloys, Cobalt Chrome, and Aerospace Grade Aluminium.
Total milling solutions including CAD/CAM strategy development aligned with Millstar tooling geometry and HSM best practices. Cycle time and lead time reduction services.
Direct application support for troubleshooting chatter, tool life, surface finish, and dimensional accuracy issues in the field. Trial reports of actual high speed machining trials conducted in India are available in the Application Data section.
At YantrAlysis, we don’t just investigate mistakes — we engineer them out of existence.
Our focus is not on identifying who made an error, but on eliminating the conditions that allow it to occur.
We don’t rely on people to remember — we design processes that prevent errors by default.
We got tired of scrapped parts caused by setups that looked right but weren’t. So we built software that makes the machine verify its own setup every time a job starts — running entirely inside the machine controller, with no extra hardware and no external computer. Over time, working inside our own sister concern shop, the system grew into a connected platform that addresses the real day-to-day problems of running a CNC production floor. All modules share a common database and job-identity backbone.
The machine checks that the part, the operation, and the offsets in memory all match the running job before any cutting begins. A mismatch stops the machine and shows a clear message. The operator corrects. Then the job runs.
Runs inside the machine’s existing controller using its built-in scripting layer. No new hardware, no cables, no engineer visit to fit anything. Compatible with most modern CNC controllers — Fanuc, Siemens, Mitsubishi, Brother, Mazak and others.
Every tool required for the job must be measured and logged before the machine is allowed to start cutting. A tool whose offset was never set is caught before it reaches the part.
As the machine warms up during the day, offsets shift. YantrAlysis applies thermal corrections automatically while keeping the job identity check intact — the correction happens without resetting setup verification.
Who set up the machine, when they approved it, when the job started, if anything was changed — all recorded automatically inside the system. If something goes wrong, you know exactly what happened and when.
Job identity values are embedded in programs at generation time by the software itself — not entered by the operator at the machine. The fewer times a person types a number, the fewer ways a number gets wrong.
Each module addresses a specific layer of CNC shop management. All of them run on a shared database — so data entered in one module is immediately available to the others without re-entry or reconciliation.
The foundation layer. Maintains the authoritative records for machines, people, parts, documents, and instruments. Every other module draws its reference data from here — part codes, operator identities, machine configurations, revision-controlled documents.
Generates the complete program set for each job — MPG programs, offset-setting programs, tool setting programs, and summary sheets — with job identity values embedded at generation time. The operator receives a ready-to-load package; nothing is typed at the machine.
The on-machine verification layer. NC programs generated by YAO, plus a resident set of support programs on the machine, enforce part and WCS tagging, tool tagging, NC revision validation, setup validation, and guided single-program execution for repetitive tasks — eliminating the typing that causes typo errors. A patent application has been filed.
Connects to machines live. Monitors machine state, operator activity, part and operation logs, tool wear values, external offsets, daylight values, and spindle RPM usage by range — which feeds future decisions on machine selection, tooling, and process. Maintenance schedules are managed by machine run hours, with full history of every maintenance activity, parts replaced, and observations recorded.
Reporting layer across all modules. Live machine status, shift summaries, job progress, tool consumption, reject analysis, and audit-ready records — all generated as a by-product of normal shop operation. Nothing extra for the operator to fill in.
Quality management layer. Structured inspection records, non-conformance tracking, corrective action workflows, and audit trails — all operator-driven through guided interfaces so that quality documentation is a natural output of the production process rather than a separate administrative burden. Architecture defined; integration in progress.
Most CNC shops depend on one or two experienced operators who carry the process knowledge in their heads. When they are absent, production slows or mistakes happen. We consult on restructuring your methods so the critical knowledge lives in the system, not in the person. Work instructions, setup sequences, decision points, and checks are guided by software. A new operator follows the system. The system does not change when the operator does.
This includes digital shift handover with multimedia support — replacing the half-legible paper shift register with a structured record that carries photos, measurements, and job-specific notes from outgoing shift to incoming. The incoming operator starts with the full picture. We also address paperwork that currently gets filled in by hand and filed in folders — inspection records, setup approvals, rework entries — replacing these with automatically generated, timestamped, searchable records that are audit-ready without any additional operator effort.
Blame fixes nothing. Systems fix everything.
If something is missed, the system stops, guides correction, and moves forward only when it’s right.
Because scalable excellence isn’t trained — it’s built into the system.
YantrAlysis is built and running in our sister concern machine shop. If you want to know whether it can work at yours, write to us at info@hsmcil.com